Who is reading, looking … who cares?

FFW Surfboards blog viewersLooking at your website visitors is a bit like googling your own name … .

Running this ‘blog’ for my surfboard building journey is purely so I have a central place for recording what has happened along the way, and I guess in some small way, maybe help others get into doing it for themselves.

So, with a few months into the journey and my ramblings on these pages having been read by a few people, and more so lately some interaction with comments (awesome!), I was looking at the site stats of where the viewers come from … now, this is all FREE, as a WordPress site, and to be honest, some of the site stats you get are quite interesting. I don’t understand them all …

So, thanks, for looking, reading and contributing … the image in this post is a screen shot of the ‘visitors’ to the site, and which country they have come from … it spin’s me out to think people from Greece, Spain, Brazil or even Iceland, Slovenia, Latvia are looking at what I post … a big hello to the person from Egypt who had a look (it’s the last one on the list that you can barely see).

If you’re looking, post up some comments … I’d love to know about YOUR board building journey!

Is it a “professional” glass job?

Picked up the new board, the ‘forty one two – mkII’ from the glassing service today.

Maybe I was expecting too much?

Which begs the question … What was I expecting?

Well, to be honest, I thought I would get a ‘showroom’ condition board back. You know the look and feel, just like you find in any surfboard shop … smooth, nice blend of the laps, no cloth showing and no dry spots.

Am I asking too much?

Rough behind fins Dry Spots

 

Woohoo … new board’s ready

doodleStoked.

The Forty One Two – MkII is glassed and ready to be picked up.

Just gotta check when she was laminated … I’d like to give her a couple of weeks ‘cure’ time before I surf it.

 

Depression = Crack?

I’ve alluded to the damage a few times, but not had the time to put up these pic’s.

So, let’s recap … the forty one two is the board with deck depression, and as I’ve found it was cut from a ‘lite’ blank.

As you’d expect, once the deck compresses and the glass has to contour to new places it had not previously … somethings gotta give. I mean, after all it’s not a totally fluid or flexible material once it’s set. These have all been repaired … twice, and have all cracked again. As you’d expect, water has manged to soak into the blank, and so it’s been drying for a while. Now, I just have to find the motivation to repair it again.

Here’s a few pics of the damage, before the first repair.

P1000726

The first one shows the cracking along the rail, which corresponds with the deck depression along the same rail line. I suspect I sanded too much along that edge, and then as the deck has compressed, it’s pulled the glass and it’s cracked at the weak point along that hard edge.

 

 

 

 

P1000711

This next one shows the same rail line and the cracks up (down) the rail. As you can see, the deck is nicely compressed along that length of the rail. The interesting thing is that this rail is my toe side (I’m a natural footed surfer).

 

 

 

 

P1000736Here’s one of the cracks along the stringer on the deck. Again, no surprise it’s cracked along there since the deck has dropped all around it.

 

 

 

Cut Blank to Finished Shape

I bit the bullet this morning. After waiting all day for the rain to ease yesterday, I really needed to got into the ‘ozito shed’ to finish the cut blank so I can take it to the glasser tomorrow … after some shed repairs, well, almost …  I’ll post about that separately.

So, I set up theForty One Two - MkII bay and got into finishing the blank.

I started with the ‘dags’ on the nose and tail, then into the finer finishing of the tail. Using the trusty yellow plastic saucer from my gidget’s cubbyhouse, I added the ‘curve’ to the rounded square tail. In the process, the bottom from tail to the 18″ point on both the deck and bottom got a hit.

From there it was onto the fine tuning of the nose, which was again frustrating because the stringer is not centred, and trying to get it looking right becomes a process of chasing my tail. It’s still not perfect, and looks a bit like a micro version of an old 70’s single fin … you know the ones with the thick noses.

I’m really happy with the bottom contours, it’s  single into double concave, and  have basically come straight off the machine cut … other than taking the machine grooves out of the blank, I have not touched them. Actually, for 90% of the blank that’s been all I have done. The rails took a bit of work to get the final curve and shape where I wanted them, and not wanting to make the board too asymmetrical I decided to stick with the base from the machine cut and computer design. I think the rails may need some more tweaking in future versions …

From start to finish … 2 houForty One Two - MkII - convavesrs!

Then I spent some time checking fin placement measurements, and marking up the points onto the blank … that took another hour, mainly due to my attempt to measure once, mark once (by double and even triple checking as I went along). I ended up going with the rear fin at 3 5/8″ with sides at 11 1/4″ … I have ‘measured’ to set the toe (i.e. rather than the x off the nose line up process) … went with 1/4″ toe.

Then it was time to add the FFW ‘logo” by stencil, which took longer to tape up, set up and wash up than actually doing … 30mins and all done.

As I was waiting for pictures to load for this post I went out and gave the logo a hit with some clear acrylic spray to stop any ‘bleeding’ when it’s glassed. So, all done in just on 3 1/2 hours … I’d hate to be getting paid piece rates, but as far as an easy weekend project goes, it is really not that time consuming.

Forty One Two - mkII (tail roughed in)

 

Machine Cut and Outsource Glassing

imagesPicked up the machine cut blank today for the ‘forty one two – mkII’ … it looks and feels refined. Into the ‘ozito bay’ over the weekend for finishing off, a stenciled logo and then off to be glassed next week … Yes, I’m outsourcing the glassing on this one!

The machine cut blank was $110, and the glassing will be $240, so $360 for a new board I designed myself!

Here’s the AKU ‘customer sheet’ for this one:

the ‘forty one two’ – mkII

Oh, yeah, BTW, it also a ‘lite’ blank so we’ll see how it last with a professional glass job.

 

Next One – the ‘forty one two’ MkII

The next one has gone for a machine cut!

I’ve refined the ‘forty one two’ to now include full single into double concaves in the AKU file.

I’ve also tweaked the rails.

In these screenshots, you can see the comparison to the ‘forty one two’.

AKU - centre slice comparison to the forty one two

 

AKU - 1ft tail slice comparison to the forty one two

 

AKU - tail slice comparison to the forty one two

 

 

Interesting thing I realised is that ‘adding in’ the concaves in AKU actually increased the volume. Which is the total opposite of what you get when you hand shape in the concaves (i.e. you take off foam to make the concaves when doing it by hand). That’s then lead me to realise that the rocker is also different, albeit the rail rocker and not to the centre / stringer rocker …

This then led me to think that when I cut in the concaves by hand on the last one, I have actually flattened the centre / stringer rocker.

Hand shaping vs machine design … bit of a mind twist!

Deck Compressions … you think?

OK, so it’s Deck Compressionabout time I showed you this stuff …

Having surfed the ‘forty one two’ a few times now, well, OK that’s an understatement, she’s been well, ah let’s say … ‘broken in’, it has a couple of deck depressions.

At first, I thought it was my glassing, or surfing it before it was cured, or maybe even the UV catalyst since I’d heard that can make the glass a bit ‘softer’ … turns out it she was cut from a ‘lite’ blank and therefore a bit softer than a standard blank.

More Deck Depressions

Depressed Tail

Lost Motivation

I have lost the motivation to finish this one (the nineteen 97 minimal) … the sticky / tacky filler coat slowed me down and caused some stress, then the hot days have hit so getting into the shed is a mission … but, as always, the calm before the storm has delivered puss waves so I have been spending some time back in the shed …

The baking paper solution worked, to a degree … reducing the tacky / stickiness by approx 50%, but still had the gummy paper … so I reverted to the hot soapy water while sanding trick, and ploughed through the two coats … then, out came my very limited creative abilities to try and cover up some of the earlier stuff ups, only to end up then washing all the paint off since it looked like someone had vomitted on it … it was worse than an pre schoolers art work, serious, it was bad … and NO, there are no photo’s …

So, back to the drawing board, and another coat of yellow paint onto the sanded filler coat, which I have now just covered with another coat of filler using MEKP and not UV … this is a fresh batch mixed well this morning, so, let’s hope it does not go tacky! You can see the earlier issues in this pic …

SD Card 19-12-2012 004

THE ‘solution’ to the sticky problem ???

baked surfboard?Well, it’s been two days now, with the solution applied, so I went out this morning to check on the progress. As you can see in the first pic here, the paper has “stuck” to the board, no surprise there.

So I peeled back some of the paper (see second pic), which has revealed all the spots where the paper has ‘stuck’ are now dry, not even slightly sticky or tacky on those spots … but, the lower spots, where the paper has not “stuck” are still sticky / tacky.

Looking at the whole board then, I’d guess that maybe two thirds of the deck are now ‘tack free’ … so that’s a huge improvement. I’ll sand it with hot soapy water (another trick I picked up) so the paper does not “gum up” as much … when I tried this sanding the last coat, the paper was heaps easier to to then clean (hot soapy water and scrubbing brush … no need for toxic acetone).

Rolled Back Paper

 

PS: I’d just like to acknowledge these ‘solutions’ have come from over on Swaylocks. If you’re into making surfboards, or want to get into making surfboards, then make sure you spend some time searching through the posts on Swaylocks … some seriously awesome information has been posted on there over the years.